ABB launches robot alignment software to ‘increase the speed and accuracy of electronics manufacturing’
ABB Robotics has launched a pioneering, industry-leading software solution to transform speed and precision in electronics assembly.
Backed by 50 years of software expertise, ABB’s high-speed alignment software is the first to offer manufacturers the ability to increase 6-axis robot speed by 70% and accuracy by 50%, which significantly reduces time to market while increasing accuracy. levels.
The PC-based software includes Visual Servoing technology using one or more cameras, combined with a computer vision system, to control the robot’s position relative to the part.
As the robot moves, the cameras continuously capture image information that the computer vision system processes to verify and adjust the robot’s movements to deliver 0.01 to 0 accuracy, 02 millimeter.
Liang Rui, general manager of ABB’s Robotics electronics business line, said: “Sales of smartphones, wearables and other high-tech devices are increasing and advances in electronics are accelerating.
“As devices become smaller and more powerful, new automation solutions are needed to quickly and accurately place components, ensuring that production can keep pace with demand while maintaining the highest levels of product quality. products.”
ABB’s 6-axis articulated robots are highly flexible in handling complex tasks in tight spaces and can perform a variety of meticulous placement tasks. The High Speed Alignment software was developed to find the perfect balance between speed and precision.
In addition to effortless commissioning and tuning, system integrators and manufacturers can benefit from reduced deployment time – from a full shift of eight to just one hour.
Minimal programming experience is required as the software is easy to use and has an intuitive user interface.
Additionally, the software is compatible with a wide range of IRC5 and OmniCore robot cameras and controllers, allowing system integrators to retrofit existing installations.
Liang says, “Our latest innovation in the RobotWare family, high-speed alignment software, enables electronics manufacturers to increase productivity by 70% while maintaining accuracy levels of 0.01 to 0.02 mm. This is a revolutionary technology for the electronic assembly market.
The software is compatible with ABB’s IRB 1100 and IRB 120 industrial robots.
Along with its software portfolio, ABB robotics continues to expand its robot portfolio for electronics manufacturing with its new IRB 1300 variant and new IRB 920T SCARA options.
The new IRB 1300 combines a high payload of 12 kilograms and a reach of 1.4 meters, allowing it to handle more and heavier objects at the same time, allowing more products to be produced per hour and more time. increase productivity.
ABB’s IRB 920T SCARA robot includes new options with IP54 and cleanroom, ensuring stable production in dusty, humid and cleanroom environments.